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A 15-barrel (15BBL) microbrewing system represents a further step up in size from smaller brewing setups and is considered a mid-sized commercial brewing system. A 15BBL brewing system allows for even larger batch sizes, increasing production volumes significantly compared to smaller brewing systems. This increased capacity caters to higher demand and potential distribution.
1.Introduction:
A 15-barrel (15BBL) microbrewing system represents a further step up in size from smaller brewing setups and is considered a mid-sized commercial brewing system. A 15BBL brewing system allows for even larger batch sizes, increasing production volumes significantly compared to smaller brewing systems. This increased capacity caters to higher demand and potential distribution.
2.15BBL micro brewing system specification:
| Output/Brew | 15BBL |
| Brew/Week | 6~12 |
| Output/Week | 90BBL~180BBL |
| Electric Supply | 3phase/380(208, 415,480,575…)v/50 (60)Hz |
| Heating Source | Steam/Direct Fired Heating |
| Area Request | ＞120m2 |
| Brewmaster | 2 |
3.10BBL Micro Brewing System Configuration:
| Name | Components | Specification |
| Grain Milling Unit | Grain miller | Stainless steel 304, Double roller, rollers distance adjustable |
| Grain auger | Conveys grist from malt mill to grist case; Inside stainless screw, outside PPR protection tube; Associated motor with frequency conversion. | |
| SS grist hopper | Stainless steel304 | |
| Brewhouse system | Mash/lauter tun | Grain rake with VFD Laser cutting V-wire False Bottom Easy clean and detachable sparging spray ring Multihole wort collect ring, anti-rinserWith side grain out doorTank light assembliesMash hydration assembly Rotary CIP spray balls Level sight tube. |
| Boiling kettle/whirlpool tank | Steam Jacket /direct gas fired heating/electric heating Steam vent with condensate ring for kettle stackTank light assembliesRotary CIP spray ballsTangential whirlpool entry Level sight tube. | |
| Wort pump | Sanitary wort pumps with variable speed control. | |
| Working platform | OSHA compliant platforms with safety railings & stairs, Cellar package with brewers hoses, valves and fittings . | |
| Hot liquor tank | Steam Jacket heating/direct gas fired heating/electric heating Sight gauge for water level With SS HLT pump with variable speed control. | |
| Wort chiller | SUS304/316 plate, with wort aeration system. | |
| Beer Fermenters/unitanks | Beer fermenter | Interior and exterior finish polished to a sanitary finish Interior finish pickled and passivated Exterior brushed, #4 finish Fully welded exterior shell 60 degree cone bottom, with an average of 25% head space Rotating racking port Glycol cooling jacket on cone and bottom Ladder hooks Inoxpa butterfly valves, sample valve, 2” pressure vacuum relief valve RTD Probe Tension braces on legs Sanitary tri-clamp connections. |
| Serving&bright beer tanks | Bright beer tank | Inoxpa butterfly valves, Perlick sample valve Micromatic level gauge, PVRV Clamps and gaskets, pressure gauge, carb stone Stainless steel legs with stainless leveling footpads Interior shell: 304 stainless steel, thickness 3mm Exterior shell: 304 stainless steel, thickness 2mm Interior and exterior finish polished to a sanitary finish Interior finish pickled and passivated Exterior brushed, #4 finish Fully welded exterior shell Dished top and bottom, with an average of 15%-20% head space Carbonation port Side or top manway door, Dimple jacket cooling jackets Polyurethane insulation Level gauge connections CIP arm and spray ball Sanitary tri-clamp connections. |
| Glycol cooling system | Glycol tank | Insulated conical top and sloped bottom Liquid level sight tube for water level Rotating CIP spray ball. |
| Cold water tank | Cooling jacket on tank with PU insulation Liquid level sight tube for water level Rotating CIP spray ball. | |
| Glycol chiller | Assembly unit, wind cooling, environmental refrigerant: R404a or R410a, compressors and electrical components meet UL/cUL/CE certified | |
| Glycol/cold water pump | Sanitary SUS304, VFD control | |
| Control unit | Brewhouse and fermentation process Controlling | Manual button control panel or PLC control with touch screen for special, control panel with RTD & solenoid valves. |
| CIP unit system | Caustic tank | Electric heating element inside |
| Sterilize tank | Stainless steel 304 | |
| Transfer&Control | Portable sanitary CIP/wort pump, SS cart & VFD controller | |
| Others | Option | Piping flow panel for Brewhouse |
| Brewhouse Separate PLC Controller |
4.Advantages of a 15BBL micro brewing equipment:
A 15-barrel (15BBL) microbrewing equipment offers several advantages for breweries aiming to produce beer on a medium-scale commercial level:
Increased Production Capacity: Compared to smaller brewing systems, a 15BBL brewery system allows for significantly larger batch sizes, resulting in higher production volumes to cater to increased demand.
Efficiency in Production: Brewing larger batches can often be more efficient in terms of time and resources compared to smaller-scale brewing, resulting in higher output with potentially less labor.
Economies of Scale: While not as large as industrial-scale breweries, a 15BBL system benefits from certain economies of scale, such as potential cost savings in ingredient purchasing and production efficiency.
Market Penetration: With increased production capacity, breweries can expand their reach to supply larger volumes to bars, restaurants, retailers, and possibly even explore limited distribution.
Brand Development: Increased production capacity contributes to brand recognition and loyalty. Breweries can establish a more significant presence in the market and develop a dedicated customer base.
Operational Flexibility: While not as complex as larger commercial systems, a 15BBL setup offers more operational flexibility than smaller systems, allowing for adjustment in production schedules and responding to market demand.
Scaling Potential: A 15BBL system allows for gradual expansion as demand grows. Breweries can consider increasing fermenter capacity or adding additional equipment as needed.
Profitability Potential: With the ability to produce larger volumes without the costs associated with larger-scale production, a 15BBL system can lead to improved profitability for the brewery.
5.What factors should be considerations about 15BBL micro brewing equipment:
A 15-barrel (15BBL) microbrewing system is a considerable step up in size from smaller brewing setups. Here are crucial factors to consider when evaluating a 15BBL microbrewing equipment setup:
Space Requirements: A 15BBL system demands substantial space for brewing equipment, fermenters, storage, packaging, and operational workflow. Ensure your facility can accommodate the larger system.
Investment and Costs: While smaller than industrial-scale systems, a 15BBL setup involves significant investment in equipment, installation, utilities, ingredients, permits, staffing, and ongoing operational expenses.
Utility Needs: Larger brewing operations consume more water, electricity, and resources. Ensure your facility can support the increased demands of a 15BBL system without compromising efficiency.
Regulatory Compliance: Compliance with local regulations, health codes, licensing for brewing, distribution, and sales is crucial. Ensure your brewery meets all legal requirements for a larger-scale operation.
Regulatory Compliance: Compliance with local regulations, health codes, licensing for brewing, distribution, and sales is crucial. Ensure your brewery meets all legal requirements for a larger-scale operation.
Staffing and Expertise: Operating a 15BBL system demands highly skilled brewers and staff proficient in handling the equipment and brewing process effectively. Hiring experienced personnel or investing in training is crucial.
Quality Control and Maintenance: Maintaining consistent quality across larger batches is imperative. Regular equipment maintenance, stringent quality checks, and adherence to brewing standards are essential.
Scaling Opportunities: Assess if the 15BBL system allows for future expansion. Consider if you can easily increase fermenter capacity or add additional equipment as demand continues to grow.
Market Analysis: Thorough market research is essential to understand the demand for craft beer in your target area. Analyze competition and consumer preferences to position your brewery effectively.
Conclusion:
Operating a 15BBL microbrewing system offers substantial production capacity and growth potential, but it demands meticulous planning, significant investment, and expertise in brewing and business management to succeed in the competitive craft beer industry.
