30BBL Beer Brewery Equipment

30BBL Microbrewery Equipment

A 30-barrel (BBL) microbrewery setup is a larger system compared to a 20-barrel setup, capable of producing around 30 barrels of beer per batch. This size of equipment would typically cater to a medium-sized craft brewery or a growing microbrewery looking to increase production.

2.30BBL micro brewing system specification:

3.30BBL Micro Brewery Equipment Configuration:

Configuration

1)Malt Milling Unit
Particle adjustable rolling crusher
Flexible or steel auger to directly lift the milled grain to mash tun

2) 30BBL 2or 3 or 4Vessels Brewhouse Unit
Mash tun, Lauter tun, Boiling Kettle, Whirlpool tun in various combination
60BBL Hot water tank and 60BBL cold water tank for optional in special combinations
Infusion or decoction brewing methods are designed exactly
Stainless steel 304 are popular because of easy maintenance and clean

Two stages or single stage heat exchanger for wort cooling
Completely stainless-steel integrated work platform
Sanitary and efficiency wort pump
All piping and fittings

3) 30BBL or 60BBL Fermentation Unit
Standard stainless steel conical cylindrical fermentation tanks
Single size or double size as brewhouse is common used in microbreweries
Tanks quantity is exactly calculated by fermentation cycle for various beers
All manhole, valves, pressure gauges, spunding vavle, fittings etc are included

4) 30BBL or 60BBL Bright Beer Tank Unit
Standard stainless steel bright tanks for beer maturation, conditioning, service, carbonation
Single size or double size as fermenter is common used in restaurant or bar
Tanks quantity is exactly calculated for various beers and the function
All manhole, valves, carbonation stone, pressure gauges, spunding valve, fittings etc are included.

5)Beer Filter Unit(optional)
Craft beer is no need filtration which will keg filling for quickly consumption
Plate-Frame or Candle type DE (diatomite earth) filter or Ceramic membrane filter is used for clarify the beer

6) Glycol Cooling Unit
Insulated glycol water tank with or without copper coil for glycol liquid holding and mixing
Efficiency chillers or refrigerators with freon to supply cooling energy
Sanitary centrifugal pump for glycol water recycles among tanks and heat exchanger
All pipes, fitting, insulation materials are included

7)Controlling Unit
Electrical controlling cabinet with temperature, on-off controlling for brewhouse
Electrical controlling cabinet with temperature, on-off controlling for cooling parts
Temperature controller, thermocouple, solenoid valves etc are included
PLC with touch screen panel for special request

8)Beer Dispense
Keg filling and washing machine
Semiauto bottling machine with rinsing, filling, capping, labeling etc
Flash pasteurizer or tunnel pasteurizer is available

9)Other Facilities
Portable or fixed CIP system for cleaning the tanks
Steam boiler for brewhouse heating
Water treatment for brew water
Oil free air compressor

4.Advantages of 30BBL microbrewery equipment:

A 30-barrel (BBL) microbrewery equipment setup offers several advantages compared to smaller systems:

Increased Production Capacity: The primary advantage is the ability to brew larger quantities per batch. This higher output allows for meeting increased demand in the market or expanding distribution to new areas without compromising on quality.

Efficiency in Production: Larger equipment can often lead to more streamlined and efficient brewing processes. It can reduce labor costs per unit of beer produced and optimize production schedules, leading to potentially higher profitability.

Economies of Scale: With increased production capacity, there’s potential for better cost efficiency. Bulk buying of ingredients and materials could lead to lower per-unit costs, improving profit margins.

Consistency and Quality Control: Larger systems often come with advanced control systems and technology, allowing for more precise monitoring and control of various brewing parameters. This can contribute to better consistency and quality control in the final product.

Flexibility in Brewing: Larger systems offer more flexibility in experimenting with different beer styles, recipes, and ingredients. This flexibility can be crucial for breweries looking to innovate and diversify their product offerings.

Expansion Potential: A 30BBL setup provides a solid foundation for future growth. Breweries can incrementally scale production without needing to replace equipment too soon as demand increases.

Competitive Advantage: In many markets, having the capability to produce larger quantities of beer can provide a competitive edge, especially when dealing with distributors, retailers, or meeting the demands of larger events or festivals.

5.What factors should be considerations about 30BBL microbrewery equipment:

Several critical factors should be thoroughly considered when contemplating a 30-barrel (BBL) microbrewery equipment setup:

Space Requirements: Larger brewing equipment will demand more space. Ensure your location has adequate room not only for the equipment itself but also for operational flow, storage, utilities, and potential expansion.

Budget and Investment: A 30BBL system represents a substantial investment. Assess your budget carefully, including not just the equipment cost but also installation, utilities, permits, and ongoing operational expenses.

Market Demand and Growth: Analyze market demand thoroughly. Ensure there’s enough consistent demand to justify the increased production capacity. Consider growth projections to ensure the investment aligns with your business goals.

Utilities and Infrastructure: Larger systems require more utilities such as water, electricity, and possibly gas. Ensure your location can support the increased demands without compromising efficiency or quality.

Regulations and Compliance: Understand local and federal regulations regarding brewery operations, health codes, wastewater management, and alcohol production. Compliance is critical and can significantly impact your setup and ongoing operations.

Equipment Quality and Suppliers: Research reputable suppliers with a track record for quality equipment and reliable service. Consider warranties, support, and availability of spare parts when choosing suppliers.

Operational Expertise and Staffing: Larger systems might require additional or specialized expertise in brewing, equipment operation, maintenance, and quality control. Plan for training or hiring skilled staff accordingly.

Logistics and Distribution: Assess how the increased production will affect distribution. Ensure you have a distribution plan in place to efficiently move larger quantities of beer to market without bottlenecks or quality issues.

Future Expansion and Scalability: Consider the scalability of the equipment. Is it modular? Can it accommodate future expansions or upgrades? Planning for future growth is crucial for long-term success.

Environmental Impact and Sustainability: Evaluate the environmental impact of increased production and ensure measures are in place for sustainability, waste management, and energy efficiency.

Conclusion:
A 30-barrel (BBL) microbrewery setup refers to a system capable of producing around 30 barrels of beer per batch. This larger setup is suitable for expanding microbreweries or small-to-medium-sized craft beer businesses looking to increase their production capacity. A 30BBL setup would require a more significant space allocation and possibly higher utility requirements compared to smaller systems. The cost varies based on the brand, quality, and country of origin of the equipment. Also, installation costs, space considerations, utilities, and compliance with regulations are vital factors to consider.